UPSC MainsMANAGEMENT-PAPER-II2013 Marks
Q4.

Question 4

A light metal company manufactures two products A and B. Each product must pass through two processing sections L and M. A good number of machines are available in both the sections. One unit of product A requires 2 hours of processing time in L and 1 hour in M. One unit of product B requires 1 hour of processing time in L and 4 hours in M. Total time available in section L is 6000 hours whereas in section M, it is 10000 hours. The net profit for product A is ₹ 3.50 per unit and for product B is ₹ 5.00 per unit. The company wishes to maximize the total net profit.

How to Approach

This question is a classic linear programming problem. The approach involves formulating the problem mathematically, identifying the objective function and constraints, and then solving it graphically or using the simplex method. The answer should clearly define the variables, formulate the objective function and constraints, and then present the optimal solution with the maximum profit. A step-by-step explanation of the solution process is crucial.

Model Answer

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Introduction

Operations Research, a discipline that applies advanced analytical methods to help make better decisions, is increasingly vital in modern management. Linear Programming (LP) is a core technique within Operations Research, used to optimize resource allocation subject to constraints. This problem exemplifies a typical LP scenario where a company aims to maximize profit by determining the optimal production levels of different products, given limited resources like processing time. The efficient allocation of resources to maximize profitability is a fundamental challenge for businesses, and LP provides a structured approach to address it.

Problem Formulation

Let:

  • x = Number of units of product A to be produced
  • y = Number of units of product B to be produced

Objective Function: Maximize the total net profit (Z)

Z = 3.50x + 5.00y

Constraints:

  • Processing time in section L: 2x + y ≤ 6000
  • Processing time in section M: x + 4y ≤ 10000
  • Non-negativity constraints: x ≥ 0, y ≥ 0

Graphical Solution

To solve this problem graphically, we first convert the inequalities into equations and plot them on a graph:

  • 2x + y = 6000 => y = 6000 - 2x
  • x + 4y = 10000 => y = 2500 - 0.25x

The feasible region is the area that satisfies all the constraints. The corner points of the feasible region are:

  • (0, 0)
  • (3000, 0)
  • (0, 2500)
  • Intersection of 2x + y = 6000 and x + 4y = 10000

Finding the Intersection Point

Solving the system of equations:

2x + y = 6000

x + 4y = 10000

Multiply the first equation by 4: 8x + 4y = 24000

Subtract the second equation from the modified first equation: 7x = 14000 => x = 2000

Substitute x = 2000 into the first equation: 2(2000) + y = 6000 => y = 2000

Therefore, the intersection point is (2000, 2000).

Evaluating the Objective Function at Corner Points

Corner Point (x, y) Z = 3.50x + 5.00y
(0, 0) Z = 0
(3000, 0) Z = 3.50(3000) + 5.00(0) = 10500
(0, 2500) Z = 3.50(0) + 5.00(2500) = 12500
(2000, 2000) Z = 3.50(2000) + 5.00(2000) = 7000 + 10000 = 17000

The maximum profit (Z) is ₹ 17000, which occurs when x = 2000 and y = 2000.

Conclusion

Therefore, the company should produce 2000 units of product A and 2000 units of product B to maximize its total net profit, which will be ₹ 17000. This solution demonstrates the power of linear programming in optimizing resource allocation and maximizing profitability in a manufacturing setting.

Conclusion

In conclusion, this linear programming problem highlights the importance of mathematical modeling in managerial decision-making. By formulating the problem correctly and applying appropriate solution techniques, the company can achieve optimal production levels and maximize its profits. The graphical method, while effective for two-variable problems, can be extended to more complex scenarios using the simplex method and specialized software. Continuous monitoring of resource availability and market demand is crucial to maintain the effectiveness of this optimization strategy.

Answer Length

This is a comprehensive model answer for learning purposes and may exceed the word limit. In the exam, always adhere to the prescribed word count.

Additional Resources

Key Definitions

Linear Programming
A mathematical method for achieving the best outcome (such as maximum profit or lowest cost) in a mathematical model whose requirements are represented by linear relationships.
Objective Function
A mathematical expression that quantifies the goal of a linear programming problem, such as maximizing profit or minimizing cost.

Key Statistics

The global linear programming market was valued at USD 11.4 billion in 2023 and is expected to grow at a CAGR of 13.5% from 2024 to 2030.

Source: Grand View Research, 2024

Approximately 80% of Fortune 500 companies utilize operations research techniques, including linear programming, for decision-making.

Source: INFORMS (Institute for Operations Research and the Management Sciences) - Knowledge cutoff 2023

Examples

Airline Crew Scheduling

Airlines use linear programming to determine the optimal assignment of flight crews to minimize costs while adhering to regulations regarding rest periods and crew qualifications.

Frequently Asked Questions

What if the constraints are not linear?

If the constraints are non-linear, other optimization techniques like non-linear programming or dynamic programming must be used.