UPSC MainsGEOLOGY-PAPER-II201420 Marks
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Q28.

What are the non-metallic. minerals used in two different industries namely, Cement and Fertilizer? Comment upon mode of occurrence and their reserves in India.

How to Approach

This question requires a focused answer detailing the non-metallic minerals crucial for the cement and fertilizer industries. The approach should involve first defining non-metallic minerals and then listing those used in each industry. Subsequently, discuss their mode of occurrence (geological settings) and India’s reserves, citing relevant data. A structured response with clear headings and subheadings will enhance clarity and readability. Prioritize providing specific mineral names and their roles within each industry.

Model Answer

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Introduction

Non-metallic minerals are those that lack the characteristics of metals – they are generally non-conductors of heat and electricity, and often brittle. They are essential raw materials for a wide range of industries, including cement and fertilizer production. The cement industry relies heavily on minerals providing calcium, silicon, aluminum, and iron, while the fertilizer industry requires minerals supplying nitrogen, phosphorus, and potassium. India possesses significant reserves of several such minerals, contributing substantially to its industrial growth. Understanding their occurrence and availability is crucial for sustainable industrial development.

Non-Metallic Minerals in the Cement Industry

The cement industry primarily utilizes minerals to produce clinker, the intermediate product in cement manufacturing. Key non-metallic minerals include:

  • Limestone (CaCO3): The primary raw material, providing calcium oxide (CaO). It occurs in sedimentary formations, particularly in the Vindhyan Supergroup and the Narmada Valley.
  • Clay (Al2Si2O5(OH)4): Provides silica (SiO2), alumina (Al2O3), and iron oxide (Fe2O3). Found in various geological settings, including weathered rocks and alluvial deposits.
  • Shale: A fine-grained sedimentary rock, similar to clay, also contributing silica, alumina, and iron.
  • Iron Ore (Hematite, Magnetite): Though metallic, iron ore in the form of finely ground material is crucial for imparting color and strength to cement.
  • Sandstone: Provides silica content.

Non-Metallic Minerals in the Fertilizer Industry

The fertilizer industry requires minerals supplying essential plant nutrients. Important non-metallic minerals include:

  • Phosphate Rock (Apatite – Ca5(PO4)3(OH,Cl,F)): The primary source of phosphorus. Found in sedimentary phosphate deposits, notably in Rajasthan (Bhanpura, Jhamarkotra) and Uttar Pradesh.
  • Potash (Sylvite – KCl, Carnallite – KCl·MgCl2·6H2O): Provides potassium. Though India has limited potash reserves, it is a significant importer. Deposits are found in Rajasthan’s Sambhar Lake area, but are insufficient to meet demand.
  • Pyrite (FeS2): Used to produce sulfuric acid, a key ingredient in phosphate fertilizer production. Found in Karnataka, Andhra Pradesh, and Bihar.
  • Gypsum (CaSO4·2H2O): Used as a conditioner and to control the setting time of cement and also in fertilizer production. Found in Rajasthan, Gujarat, and Tamil Nadu.
  • Rock Salt (NaCl): Used in the production of ammonia, a key component of nitrogenous fertilizers. Found in Gujarat, Rajasthan, and Punjab.

Mode of Occurrence and Reserves in India

The mode of occurrence of these minerals is largely dictated by their geological formation. Sedimentary rocks are the primary hosts for limestone, clay, shale, and phosphate rock. Igneous and metamorphic rocks contribute to iron ore and some silica sources. Evaporite deposits are the source of potash and rock salt.

Mineral Mode of Occurrence Estimated Reserves in India (as of 2020-21, based on MInistry of Mines data)
Limestone Sedimentary formations (Vindhyan, Narmada) 101.76 million tonnes
Phosphate Rock Sedimentary phosphate deposits 83.98 million tonnes
Potash Evaporite deposits (Sambhar Lake) 0.06 million tonnes (very limited)
Pyrite Stratiform and vein deposits 48.44 million tonnes
Gypsum Sedimentary and evaporite deposits 136.98 million tonnes

It’s important to note that India is heavily reliant on imports for potash, despite exploration efforts. The quality of phosphate rock also varies, with some deposits requiring beneficiation to increase phosphorus content. Furthermore, sustainable mining practices and environmental regulations are crucial for responsible resource utilization.

Conclusion

In conclusion, non-metallic minerals are indispensable for both the cement and fertilizer industries, driving infrastructure development and agricultural productivity. While India possesses substantial reserves of limestone, gypsum, and phosphate rock, it faces challenges regarding potash availability and the quality of certain deposits. Strategic resource management, exploration of new deposits, and technological advancements in beneficiation are vital to ensure long-term self-sufficiency and sustainable industrial growth in these critical sectors.

Answer Length

This is a comprehensive model answer for learning purposes and may exceed the word limit. In the exam, always adhere to the prescribed word count.

Additional Resources

Key Definitions

Clinker
Clinker is a synthetic, glassy material produced by heating limestone and other materials to a high temperature (around 1450°C). It is an intermediate product in cement manufacturing, ground to a fine powder with gypsum to create cement.
Beneficiation
Beneficiation refers to the process of improving the economic value of a mineral by removing impurities or increasing the concentration of the desired mineral component. This can involve crushing, grinding, washing, and chemical treatment.

Key Statistics

India is the second-largest producer of cement globally, accounting for approximately 8% of the world’s total cement production (2022-23 data).

Source: National Cement Producers Association

India’s fertilizer consumption is estimated to be around 28.1 million tonnes of nutrients (NPK) in 2023-24.

Source: Fertilizer Association of India

Examples

Bhanpura Phosphate Mines, Rajasthan

The Bhanpura phosphate mines in Rajasthan are a significant source of phosphate rock for the Indian fertilizer industry. However, the rock contains relatively low phosphorus content, necessitating beneficiation processes to improve its quality.

Frequently Asked Questions

Why is India heavily reliant on potash imports?

India’s indigenous potash reserves are limited and geographically concentrated in areas with low concentrations. The demand for potash fertilizers far exceeds domestic production, making imports essential to meet agricultural requirements.

Topics Covered

GeologyEconomic GeologyIndustrial MineralsNon-Metallic Minerals, Cement, Fertilizer, India